Superplastic Research Articles

Deformation mechanism and microstructure evolution during superplastic deformation of friction stir processed CoCrFeNiMn high entropy alloy

Since superplastic formation offers a significant advantage in preparing the complex structure parts of HEAs, the study of their superplastic behavior is extremely important. Using friction stir processing (FSP) with an improved convex hemispherical shape tool, this study reported for the first time an equiaxed ultrafine-grained CoCrFeNiMn HEA (489 nm) with a maximum elongation of 870% at 675 °C and 3 × 10−4 s−1. This superplastic property is much larger than ever reported in the CoCrFeNiMn HEA, which is even larger than that of the nano-sized CoCrFeNiMn HEA (10 nm) prepared by the high-pressure torsion. A high proportion of high angle grain boundaries and twin boundaries, a hard Cr-rich phase, and the sluggish diffusion effect of the CoCrFeNiMn HEA were primarily responsible for the exceptional superplasticity. Additionally, this study provides the first elucidation of the mechanism underlying Cr precipitation and Cr-rich phase growth, as well as the function of low-energy annealed twins during superplastic deformation. The diffusion of Cr along dislocations and grain boundaries facilitated grain boundary sliding as the predominant deformation mechanism. This study elucidates the superplastic deformation mechanism and microstructure evolution, thereby furnishing theoretical guidance for the practical implementation of superplastic forming of complex components of HEAs. Additionally, it presents an efficient method for fabricating such components.

Fluorescence behaviors of perylene-dispersed super engineering plastic films

We attempted to manufacture films in which fluorescent dye is dispersed using engineering plastic as a matrix which has high heat and chemical resistance as well as excellent mechanical performance. In this study, films containing highly dispersed perylene in colorless and transparent aromatic polyamide (PA) and polyimide (PI) were manufactured. The perylene-dispersed PA film emitted strong blue light with a maximum fluorescence at 457 nm. On the other hand, the perylene-dispersed PI film showed significant fluorescence quenching with its maximum fluorescence wavelength significantly red-shifted to 546 nm. The perylene-dispersed PI film treated with ethylene diamine at 80 °C showed strong blue fluorescence, and when the film was further heated at 200 °C, the fluorescence was quenched. These films are expected to be applied as back light unit or color conversion layer for OLED and Micro LED due to their excellent physical properties.

Superplastic behavior of fine-grained Ti-10V-2Fe-3Al alloy fabricated by friction stir processing

Ti-10V-2Fe-3Al alloy with fine-grained β phases was fabricated by friction stir processing with optimized processing parameters. The superplastic behavior of the specimens was investigated by tensile deformation at different strain rates and temperatures, and an optimal superplastic elongation of 634% was achieved at 700°C and 3 × 10–4/s. An annealing treatment at 650°C for 60 min showed a microstructure with α precipitates distributed in the β matrix in the friction stir specimen. Such pre-heat treatment improves the superplasticity of the specimen, achieving an elongation of up to 807% at 750°C and 3 × 10–4/s. The influences of tensile temperatures and strain rates on the microstructural evolution, such as grain size variation, grain morphology, and phase transformations, were discussed. The superplastic deformation behavior of fine-grained Ti-10V-2Fe-3Al alloy is controlled by grain boundary sliding and accompanied by dynamic phase transformation and recrystallization.

Rational Methods of Plastic Deformation Providing Formation of Ultrafine-Grained Structure in Large-Sized Products

Based on the peculiarities of plastic deformation mechanics and physical mesomechanics, the processes are considered and technological schemes for their realization are proposed to ensure the formation of ultrafine-grained structure in axisymmetric products of large sizes. Deformation of coarse-grained materials in temperature-velocity conditions of superplastic deformation and methods of severe plastic deformation are taken as methods of preparation of such a structure. All of these deformations include large strain, and they are carried out at low hydraulic press speeds, but at different temperatures: in the mode of superplasticity at hot temperatures, and in the mode of severe plastic deformation at warm or cold temperature deformation. The first mode allows grains to be refined to microcrystalline sizes of 1–10 microns, and such a material acquires the ability to deform in a state of superplasticity, i.e., in tension with low resistance to deformation and high elongation. The second mode (severe plastic deformation) refines grains to submicro- (1÷0.1 µm) and nanosizes (less than 0.1 µm), thus giving metal materials record structural strength, as well as the possibility to use processing in extended temperature-velocity conditions of superplastic deformation in comparison with microcrystalline structure.

Superplastic Deformation of Cold-Rolled Ni-Graphene Oxide Nanocomposites Foils

Superplastic Deformation of Cold-Rolled Ni-Graphene Oxide Nanocomposites Foils

Effect of Sc/Zr ratio on superplastic behavior of ultrafine-grained Al–6%Mg alloys

Al–6%Mg-Sc-Zr alloys with a combined Sc and Zr ratio of 0.32 wt% make up the focus of this research. The content of Sc and Zr varied with an increment of 0.02%. Their ultrafine-grained (UFG) microstructure was formed with Equal Channel Angular Pressing (ECAP). Superplasticity tests were performed at temperatures ranging from 300 to 500 °C and at a strain rate varying between 3.3·10−3 and 3.3·10−1 s−1. The values of strain hardening factor (n), strain rate sensitivity factor (m), and superplastic deformation threshold stress (σp) were determined. The microstructure and failure patterns of the alloys post superplasticity tests were studied. The effect of the Sc/Zr ratio on the superplastic behavior, cavitation fracture and dynamic grain growth of UFG Al–6%Mg alloys was investigated. The satisfiability of Hart's criterion for calculating uniform deformation value under superplastic conditions was verified. Grain boundary sliding and intragranular deformation make comparable contributions to superplastic flow in the UFG aluminum alloys under study. Al–6%Mg-0.20%Sc-0.12%Zr (Sc/Zr = 3.3 at.%) and Al–6%Mg-0.18%Sc-0.14%Zr (Sc/Zr = 2.8 at.%) alloys exhibit the highest superplasticity. Shown that changes in the Sc/Zr ratio affect the precipitating mechanism, spatial distribution and composition of the precipitating particles Al3(ScxZr1-x). The optimal Sc/Zr ∼2.6–3.3 (at.%) ratio for the Al–6%Mg alloy corresponds to an Al3(Sc0.5Zr0.5) and Al3Sc precipitated particles. The large Al3Zr particles formed through the discontinuous precipitation mechanism was detected at Sc/Zr < 1 (at.%).

Superplastic deformation behavior of 5 vol% (TiBw+TiCp)/Ti matrix composite sheets with lamellar microstructure

Superplastic forming is considered a highly efficient technique for shaping intricate components from titanium matrix composites (TMCs). In this work, high-temperature TMCs with 5 vol% (TiBw + TiCp) reinforcements underwent superplastic tensile tests at various temperatures and strain rates. The results demonstrated that at all deformation temperatures (900 °C–1050 °C) and strain rates (5 × 10−3 s−1 to 10−4 s−1), the elongation of composite sheets surpassed 100%. The strain rate of 10−3 s−1 and a temperature of 1000 °C were found to yield the maximum elongation of 328.1%. At 900 °C, the matrix grains maintain a lamellar morphology during the main stage of deformation, and dynamic recovery (DRV) is the primary mechanism of matrix softening. At 1000 °C, wide-range dynamic recrystallization (DRX) takes place, and grain boundary slip coordinated by grain rotation is the main mechanism of deformation. At 1050 °C, the matrix grains undergo DRX and grow rapidly by migration, and the number of grain boundaries decreases dramatically, resulting in poor superplastic qualities. In the early stages of superplastic deformation, micropores sprout at the triple grain boundaries and at the interfaces between the reinforcements and the matrix. As the deformation proceeds, the micropores extend along the tensile direction and connect with each other to form cavity stringers (CS). The distance between the CS rapidly narrows as the stretching process continues, and eventually the CS links horizontally to form cavity coalescence (CC). Micropore dilatation around the reinforcements causes debonding and cavitation, leading to material failure.

A Study of the Superplastic Deformation Behavior of Low-Cost Ti-2Fe-0.1B Alloys.

Titanium alloys have high specific strength and corrosion resistance, which have promising applications in industry. However, the machinability of titanium alloys is limited due to their crystal lattice and physical properties. Thus, in recent years, the superplastic forming of titanium alloys has been intensively developing, in particular, forming at low temperatures and/or high strain rates. In this work, a tensile test of low-cost Ti-2Fe-0.1B alloys was carried out at a temperature of 550~750 °C and a strain rate of 1 × 10-3 s-1~1 × 10-2 s-1. The results showed that the alloy exhibited good superplasticity even at a high strain rate (1 × 10-2 s-1) and a low deformation temperature of 550 °C; the elongation of the alloy in this state reached 137.5%. The high strain rate sensitivity coefficient m (0.3) and the maximum elongation (452%) were obtained at a strain rate of 1 × 10-3 s-1 and a temperature of 750 °C. Characteristics of the microstructure showed that during superplastic deformation, the recrystallization and grain boundary sliding of the alloy phases were accelerated, which could be ascribed to the effect of the element Fe. At the same time, the TiB phase located around the primary elongated α grains could also induce dynamic recrystallization and dynamic globularization during deformation.

Enhanced superplasticity of ultrafine-grained WEQ612 magnesium alloy via the coupling effect of grain boundary segregation and dense precipitation

Achieving low-temperature, high-strain-rate (LTHSR) superplasticity is important for preparing rare-earth (RE)–Mg alloy products with complex shapes. Herein, an ultrafine-grained Mg–6.22Y–0.98Er–2.11Ag (wt%, WEQ612) alloy was prepared via equal-channel angular pressing (ECAP). After 16 passes of ECAP and aging at 473 K for 58 h, an average grain size of 600 nm was achieved, and there was a high density of intergranular precipitates with an average size of approximately 180 nm. The WEQ612 alloy exhibited excellent superplasticity during superplastic deformation, with elongations of 451% at 523 K and 1 × 10−4 s−1, and 834% at 573 K and 1 × 10−2 s−1. The high density of intergranular precipitates, which were uniformly distributed at the grain boundaries, promoted dynamic recrystallization (DRX) during superplastic deformation and inhibited grain growth. The grain boundary co-segregation of Y and Ag further improved the grain boundary stability of the alloy. Despite the general consensus that grain boundary sliding (GBS) is the main mechanism of superplasticity, a more complex role of GBS and DRX was identified in this study. The identified mechanism provides a reference for GBS and grain boundary rotation as well as dislocation motion during superplastic deformation, and helps to describe the intermediate processes that occur during superplastic deformation. Thus, this study provides insights into the development of LTHSR superplastic RE–Mg alloys.

Revealing the Void Formation Mechanism during Superplastic Deformation of a Fine-Grained Ni–Co-Base Superalloy

Revealing the Void Formation Mechanism during Superplastic Deformation of a Fine-Grained Ni–Co-Base Superalloy

The Constitutive Equation-Based Recrystallization Mechanism of Ti-6Al-4V Alloy during Superplastic Forming

The present paper is concerned with the dynamic recrystallization of the Ti-6Al-4V alloy. Electron Backscatter Diffraction (EBSD) observations are performed after high-temperatures tensile tests, with the temperature ranging from 700 to ~950 °C, and the strain rates varying between 10−4 and 10−2/s. Based on the analysis of flow behavior, the dominant mechanism is identified, and a mechanism map is proposed. In particular, the conditions of 890 °C and strain rates ranging from 10−3 to ~10−2/s serve as the delineating boundary of dynamic recovery (DRV) and dynamic recrystallization (DRX). For superplastic deformation, the dominant softening mechanism is DRV. Consequently, the occurrence of continuous dynamic recrystallization (CDRX) can naturally be ascribed to the process of grain refinement. Then, a multi-scales physical-based constitutive model of CDRX is developed, demonstrating a good agreement is obtained between the experimental and calculated grain sizes, so the above model could be used to describe the grain growth for superplastic deformation. In conclusion, DRV and DRX in the superplastic forming of Ti-6Al-4V are studied in this study, the condition boundaries of their occurrence are distinguished, and a constitutive equation-based CDRX recrystallization mechanism is given, which might be employed in the fracture mechanism research.

Microstructural evolution during superplastic deformation of commercial Al5083 alloy

The aluminum alloy SPF process has found extensive application in the aviation and rail transportation industries. The commercial Al5083 alloy presents the advantages of low density, high specific strength, a simplified manufacturing technique, and low cost, thus making it an appealing option for producing components with minor strain and complex configurations. This study focused on examining the mechanical properties of the commercially available Al5083 alloy. Different temperatures (450 °C, 480 °C, 510 °C) and strain rates (0.01 s−1, 0.005 s−1, 0.001 s−1, 0.0005 s−1) were employed to investigate the behavior of the material. Furthermore, a constitutive equation was developed to describe the alloy's response under superplastic conditions. The utilization of EBSD allowed for the investigation of the evolution of grain and dislocation density, while XRD was employed to determine the development of macroscopic texture strength and texture type. The dominant mechanism of superplastic deformation in the commercial Al5083 alloy was identified as dynamic recrystallization and intra-crystalline slip, which distinguishes it from conventional fine-grained aluminum alloys. SEM was used to establish the exponential relationship between void volume fraction and true strain. The results provide valuable insights into the evolution of the macro-mechanical properties and microstructure of commercial Al5083 alloy during superplastic forming.

Microstructural Evolution and Mechanical Behavior of SP-700Ti Alloy during Superplastic Deformation

Microstructural Evolution and Mechanical Behavior of SP-700Ti Alloy during Superplastic Deformation

In-situ surface study on the mechanism of high-strain-rate superplasticity in an Al–Cu–Li alloy

An elongation of 880 % was obtained at a high initial strain rate of 1 × 10−2 s−1 at 470 °C in an Al–Cu–Li alloy produced by traditional thermomechanical-processing. The high-strain-rate superplastic deformation mechanisms during the whole deformation process were studied by SEM, EBSD, and FIB techniques. High-resolution surface studies employing focused ion beams reveal that grain boundary sliding accounts for up to 70 % of the overall strain. Furthermore, this phenomenon consistently maintains a high level, with a minimum value of 56 %, throughout the entire deformation process. Meanwhile, diffusion creep plays an accommodating role and stimulates the formation of striated bands.

Superplastic Forming of Zr-Based Bulk Metallic Glasses

In this paper, the partially crystallized Zr70Cu13.5Ni8.5Al8 bulk metallic glasses (BMGs) were prepared, and their superplastic deformation ability in the supercooled liquid region was studied via compression over a wide range of strain rates from 5 × 10−4 s−1 to 1 × 10−2 s−1. It has been found that the superplastic deformation behavior of the BMGs is strongly dependent on the strain rate and temperature. The flow behavior of the BMGs transformed from Newtonian fluid to non-Newtonian fluid with the increase in the strain rate and the decrease in temperature. Based on the high-temperature compression results, a thermalplastic forming map was constructed, and the optimal superplastic forming parameters were obtained. Then, gears were successfully extruded using part of the optimal thermal processing parameters. Further studies showed that high-temperature extrusion induced the crystallization of the BMGs, which increased the microhardness of the gears.

Hot deformation behavior, superplasticity and microstructure evolution of a new hot isostatic pressed nickel-based superalloy

The new hot isostatically pressed (HIP) superalloy has demonstrated remarkable superplastic characteristics, as evidenced by studying the compression and tensile deformation behavior. To identify the superplastic deformation zone, the instability regions at various strain variables were overlaid onto the strain rate sensitivity index (m) distribution map at a strain of 0.6, resulting in the acquisition of a new hot working map. The tensile test results showed that under the conditions of 1080 °C-10−2.5 s−1 (0.35 < m < 0.43) and 1030 °C-10−3 s−1 (0.66 < m < 0.74) which located in the superplastic deformation zone in the new hot working map, the new HIPed superalloy exhibited superplasticity, and the elongation was 395 % and 410 %, respectively. Considering the hot working map and the microstructure evolution, the suitable hot working window was further optimized to be 1030–1080 °C and 0.001–0.005 s−1. At high strain rate and low temperature conditions, continuous dynamic recrystallization (CDRX) was the primary mechanism for dynamic recrystallization (DRX), while with the gradual decrease of strain rate, discontinuous dynamic recrystallization (DDRX) tended to occur and dominate the process. DDRX dominated under high temperature deformation condition.

Finite Element Formulation and Computation of Superplastic Metal Forming Processes with Optimized Rate of Deformation Control

Superplastic forming (SPF) is a material forming technique that uses superplastic exceptional elongations and deformation characteristics to form superplastic materials into certain shapes. The combination of superplastic forming with diffusion bonding (SPF/DB) gives rise to an almost unlimited extension of superplastic forming since more integral lightweight cellular structural components can be manufactured. This paper discusses numerical modelling of the mechanism of superplasticity in metallic materials. The SPF computational method based on the finite element technique augmented with the controlling rate of deformations is developed to examine a range of design or operating conditions leading to more economical forming processes. The non-Newtonian ‘viscous flow’ material is used to model the constitutive of superplastic material during the forming period. The contact mechanics between the sheet material and the mold surface and the intersheet material contact mechanics are imposed using the penalty control method, in which the sticking contact boundary conditions are employed. The space discretization is carried out using the membrane element under plane strain and axisymmetric flow stress conditions, while the implicit time integration technique is utilized to follow the shape changes of the formed sheet material. The validation of the SPF finite element formulation was performed by comparing it with the available analytical solution of Hydraulic Free Bulging of Thin strips. The SPF of a hemispherical dome made of 7475 aluminum sheet alloy was performed to demonstrate the forming process as well as to validate the results obtained between the SPF finite element numerical simulation and the experimental results. The SPF/DB of the multicell component section is considered in the final part.

Effect of temperature on superplastic deformation behavior of 2198 Al–Cu–Li alloy

Al–Li alloy possesses remarkable advantages such as low density, high specific strength and specific elastic modulus, making it an exceptional aerospace structural material with considerable application potential. However, Al–Li alloy suffers from poor formability, which restricts its broader engineering applications. Alternatively, superplastic forming at high temperatures is widely applied for producing such components. Temperature is a key factor affecting the thermal deformation properties of Al–Li alloy. In this study, tensile tests of 2198 Al–Cu–Li alloy were conducted at different temperatures, and dedicated characterizations were performed to reveal the underlying mechanisms responsible for the hot deformation behavior. Results reveal that three distinct stages are observed in the superplastic deformation process of this alloy. Specifically, in the initial low-temperature range (400 °C–450 °C), incomplete dynamic recrystallization (DRX), accompanied by grain rotation and elongation plays a dominant role in the hot deformation mechanism. In the middle temperature stage (450 °C–500 °C), both DRX and grain boundary sliding (GBS) occur. At the high-temperature stage (500 °C–550 °C), diffusion creep emerges as the prominent mechanism. Moreover, optimum superplasticity is achieved at 500 °C, which results from a synergistic combination of several factors, including grain refinement by DRX, an increased fraction of high-angle grain boundaries (HAGBs), reduced dislocation density and weak texture.

Effect of superplastic deformation on microstructures, texture, and mechanical properties of 2A97 Al–Cu–Li alloy

In the present study, the effect that superplastic deformation exerts on the microstructures, texture, and mechanical properties in 2A97 Al–Cu–Li alloy was investigated. The as-received material was deformed to a series of strains for 50%, 100%, 150%, and 200% at 430 °C with an initial strain rate of 2 × 10−3 s−1, and the grain structure, dislocation, secondary phase particles, cavities, texture, and tensile properties of deformed alloys were demonstrated and discussed comprehensively. Results show that with the increase of superplastic strain, the grain size of the alloy decreased gradually due to the dynamic recrystallization, and the Cu-rich secondary phase particles partially dissolved and partially coarsened. The initiation and growth of the cavities mainly depended on the grain boundary sliding and grain rotation, the fraction of cavities increased rapidly at higher strains (100%–200%). Superplastic deformation weakened the rolling texture (Brass, Copper, and S) and enhanced the recrystallization texture (Goss and ND-Rotated-Cube). The strength of the material decreased with increasing the superplastic strain firstly, after the strain exceeded 100%, the strength started to increase. The fracture elongation varied oppositely. The strengthening mechanism was discussed in detail. The coarsening of Cu-rich secondary phase particles and the rapid formation of cavities resulted in the drastic loss in ductility after the strain of 100%.

Room-temperature super-elongation in high-entropy alloy nanopillars

Nanoscale small-volume metallic materials typically exhibit high strengths but often suffer from a lack of tensile ductility due to undesirable premature failure. Here, we report unusual room-temperature uniform elongation up to ~110% at a high flow stress of 0.6–1.0 GPa in single-crystalline <110>-oriented CoCrFeNi high-entropy alloy nanopillars with well-defined geometries. By combining high-resolution microscopy and large-scale atomistic simulations, we reveal that this ultrahigh uniform tensile ductility is attributed to spatial and synergistic coordination of deformation twinning and dislocation slip, which effectively promote deformation delocalization and delay necking failure. These joint and/or sequential activations of the underlying displacive deformation mechanisms originate from chemical compositional heterogeneities at the atomic level and resulting wide variations in generalized stacking fault energy and associated dislocation activities. Our work provides mechanistic insights into superplastic deformations of multiple-principal element alloys at the nanoscale and opens routes for designing nanodevices with high mechanical reliability.